First Line Diagnostics

Course Code:   IN005

Course Description:

This is a predominately hands on course designed for maintenance engineers and multi skilled technicians who are likely to be the first to respond to breakdown situations. It will underpin a basic understanding of control systems, looking at the commonalities between disciplines, their concept and construction.

Learning Objectives:


Course Content:

Day 1

  • Over view of pneumatics
  • Reading pneumatic drawings
  • Constructing circuits following drawings
  • Pneumatic logic - Timers, pressure sensors, pneumatic latch circuit
  • Practical exercise to design and build a pneumatic circuit

Day 2

  • Relay latch circuit
  • Relay controlled pneumatics
  • Simulating a safety relay and a dump valve
  • Using similar pneumatic circuits to Day 1 but using electrical controls.

Day 3

  • Introduction to PLC control for pneumatic circuits
  • Demonstrating the versatility of the PLC control
  • Uploading and saving a programme
  • PLC Addressing
  • Replacing an I/O card
  • Open loop and closed loop control
  • Introduction to 3 phase motors

Day 4

  • Reading electrical drawings
  • Exercise in testing an electric motor for integrity and balance (dead testing)
  • Drawing and labeling a DOL start circuit with Overload
  • Built and test run circuit
  • Demonstrate slip and speed on induction motors
  • Impedance Vs. Resistance including demonstration
  • Star point = 230v and demonstrate broken Neutral becomes live
  • Safe isolation
  • Description of PFC

Day 5

  • Add extra stop and start
  • Add indicator lights and timer
  • Brief history and overview of safety relays, why we have them and how they have evolved
  • Fault find using each others panels and drawings

Course duration (days):   5

Course cost (per delegate):   £675 + VAT

Certification:   In House

Call 01656 646404 to book

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