Course Description

Course Code : INDR2010

A highly practical course which will aid diagnostic approach and lead to faster identification and resolution of faults.

This is a predominately hands on course designed for maintenance engineers and multi skilled technicians who are likely to be the first to respond to breakdown situations. It will underpin a basic understanding of control systems, looking at the commonalities between disciplines, their concept and construction.

Course Objectives

To understand the relationship between pneumatic, electro-pneumatic, PLC's and electrical systems.

To be able to approach a breakdown situation in a methodical manner.

To be able to construct electrical and pneumatic circuits following schematic drawings.

Understand the basic principles of Programmable Logic Controllers (PLC's)

Course Features

  • Overview of pneumatics
  • Reading pneumatic drawings
  • Constructing circuits following drawings
  • Pneumatic logic - Timers, pressure sensors, pneumatic latch circuit
  • Practical exercise to design and build a pneumatic circuit
  • Relay latch circuit
  • Relay controlled pneumatics
  • Simulating a safety relay and a dump valve
  • Using similar pneumatic circuits to Day 1 but using electrical controls.
  • Introduction to PLC control for pneumatic circuits
  • Demonstrating the versatility of the PLC control
  • Uploading and saving a programme
  • PLC Addressing
  • Replacing an I/O card
  • Open loop and closed loop control
  • Introduction to 3 phase motors
  • Reading electrical drawings
  • Exercise in testing an electric motor for integrity and balance (dead testing)
  • Drawing and labeling a DOL start circuit with Overload
  • Built and test run the circuit
  • Demonstrate slip and speed on induction motors
  • Impedance Vs. Resistance including demonstration
  • Star point = 230v and demonstrate broken Neutral becomes live
  • Safe isolation
  • Description of PFC
  • Add extra stop and start
  • Add indicator lights and timer
  • Brief history and overview of safety relays, why we have them and how they have evolved
  • Fault find using each others panels and drawings